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Custom Design & Manufacture of Acoustic Wallcraft Panels

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Custom Design & Manufacture of Acoustic Wallcraft Panels
Custom Design & Manufacture of Acoustic Wallcraft Panels

(Acoustic Wallcraft) Acoustic Wallcraft – Div. of Frank Novak & Sons Group Companies was  involved with The Rock & Roll Hall of Fame and Museum in Cleveland, Ohio and construct control sound acoustical systems within the museum. This solution had to be engineered specifically to meet both the aesthetic and functional needs of their business. In response to their request, we built a series of acoustic wallcraft panels and mounting systems that were Class A fire rated, easy to remove and replace, and possessed a smooth, automotive type finish with no telegraphing for a more attractive appearance. To begin this process, we went through the submittal, approval, shop drawing, manufacturing and installation process. These wall panels were constructed using a wide variety of materials. Once we received all approvals from our client, we fabricated and shipped the wall panels to our clients location with most assembled for quick installation.  Most importantly, our acoustic wallcraft panels fulfilled all customer product specifications and exceeded our client's high expectations for quality

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Specifications

Industry NameArchitectural Division 9 Finishes
Los Angeles
California
Project NameAcoustic Wallcraft Panels and Mounting System - The Rock & Roll Hall of Fame and Museum Cleveland
OH
Project OverviewEngineered Solution to Control Sound and Sound Transmission.
Project RequirementsClass A Fire Rated. Smooth Finish no Telegraphing
Easy to Remove and Replace.
Project ScopeDesign
Test
Approval
Production and maintain target price structure.
Operating EnvironmentForced Air
Natural Sunlight
and Automotive Type Finish for appearance.
Related IndustriesSound Abatement
Absorptive Surface.
Standards Met
NRC
Uniform Building Code (UBC)
BOCA (Building Officials Code Administrators)
ASTM E84
and Factory Mutual
FeaturesPrefabricated and Shipped Assembled for Quick Installation.
Special Features
STC 30
STC 40
STC 50
STC 60
Optional Equipment/ AccessoriesCustom Fabric and Mounting Systems to pending Substrate.
Materials Used
6000 Series Aluminum
G60 Galvanized Metal Clips
Fiberglass Panel
Perforated RPVC
Perforated Metal Skin
Fiberglass Reinforced Plastic (FRP)
Acrovyn
Extruded ABS Sheet
Coroplast
Corrugated Polycarbonate
Plexiglass
Corocel
Kemlite
Sintra
Flexible PVC Sheet
Vinyl
Foamed Rubber Profiles with PSA Backer
Extruded Rubber
Acrylonitrile Butadiene Styrene
6351 Aluminum
Finishes3000 Standard Finishes
Approval ProcessesDesign/Sign Off - Drawing/Sign Off - First Article/Sign Off - PPAP/Approval - Production
Design workAs Required to meet Customers Specific Needs
Capabilities Applied/ Processes
CAD Model - Prototype - CNC - Welding - Yamazon Vertical CNC - Extrusion - Extruded and Molded Plastic
Mori Seiki Lathe
Trumph North America Laser
110 Ton Minster Straight Slide Press
Pines Tube Bender and NRM Extruder.

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